Digital Twin Market - Size, Share, Industry Trends, and Forecasts (2024 - 2031)

By Type:

Based on type, the digital twin market is segmented into product digital twin, process digital twin, and system digital twin.

Trends in the Type:

• The process digital twin segment is utilized in chemical and pharmaceutical manufacturing, to enhance the performance of production processes in real-time, which are complex.
• They are also used in the oil & gas industries to reduce equipment failure and utilize predictive analytics.

The product digital twin sector accounted for the largest revenue share of 46.11% in 2023.

• The performance of the products can be simulated using these twins, which allows real-time monitoring of the product's lifecycle and optimizing its performance.
• Due to the automation and smart manufacturing revolution in the industries, the need for product digital twins has increased significantly.
• These are also used in industries such as healthcare, which real-time analysis of medical devices.
• For instance, McKinsey & Company's product digital twins, allows better performance, and improved design, manufacturing, and services. It utilizes ML to optimize the designs of the products.
• Therefore, the advancements in the various industries and optimized performance drive the digital twin market demand.

The system digital twin sector is anticipated to register the fastest CAGR during the forecast period.

• System Digital Twin provides a holistic view of the entire ecosystem, consisting of multiple components and other technologies.
• They are useful in industries requiring large-scale monitoring of systems, like the energy and utilities sector.
• They offer several benefits including prediction of system failure, performance optimization, and reduction in the overall cost.
• For instance, The Earth System Digital Twins (ESDT) by NASA, allows continuous monitoring and observation of human and earth activities enabling accurate representation and predictions for informed decision-making.
• In conclusion, the low cost and performance efficiency surges the digital twin market trends.

By Application:

Based on application, the market is segmented into predictive maintenance, performance monitoring, asset & inventory management, business & operations optimization, and product design & development.

Trends in the Application:

• These virtual replicas are used for performance monitoring to ensure real-time monitoring of power plants and grids, thereby increasing the overall efficiency.
• They are used in asset & inventory management to reduce store costs and optimization of stocks, by real-time tracking of the inventory status.

The predictive maintenance sector accounted for the largest revenue of the total digital twin market share in 2023.

• Digital twins are utilized for predictive maintenance, mostly to monitor equipment failures and performance, thereby reducing the cost of maintenance and unplanned downtime.
• They are essential in industries such as aerospace, automotive, and heavy machinery to ensure operational efficiency, as the assets are of high value.
• Predicting the failure of the equipment, eventually increases the product lifecycle.
• The integration of AI and machine learning further enhances the prediction accuracy.
• In November 2023, NVIDIA collaborates with Siemens to develop a predictive maintenance-based digital twin, reducing the downtime for power plants.
• Therefore, the reduction in overall cost and the failures, places it as the largest sector by application in the market.

The product design & development sector is anticipated to register the fastest CAGR during the forecast period.

• The usage of digital twins in the product design & development sector, allows the product prototypes to be tested before manufacturing them.
• This allows engineers to redesign the product, reducing the number of design errors and eventually cutting down on the manufacturing cost.
• Many companies use this technology to enhance user experience and get user feedback on the products.
• In March 2023, L&T Technology Services Limited and Ansys signed an MOU to establish the LTTS-Ansys Center of Excellence. This is to allow the implementation of digital twin technology for optimizing designs, and manufacturing and demonstrate various use cases.
• Hence, cost efficiency and product optimization place the product design & development sector as the fastest growing, complementing the digital twin market opportunities.

By Industry:

Based on industry, the market is segmented into manufacturing, healthcare, automotive & transportation, aerospace & defense, energy & utilities, retail & consumer goods, and infrastructure & construction.

Trends in the Industry:

• Digital twins are used in the automotive & transportation sector to simulate vehicle performance and hence improve fuel efficiency and safety.
• They are used to simulate traffic flows, resource allocation, and urban management for smart cities.

The manufacturing sector accounted for the largest revenue share of the overall digital twin market share in 2023.

• Digital twins are used to simulate different scenarios surrounding the product, reducing downtime and utilizing real-time monitoring for operational efficiency.
• The seamless communication between machines and virtual products is enabled by the integration of IoT with digital replicas, further automating the processes in the manufacturing sector.
• In 2022, Accenture and Mars collaborate to integrate AI, cloud, and edge technologies with digital twins to optimize production processes and overall performance.
• Thus, the improvement in productivity and efficiency drives the digital twin market trends.

The healthcare sector is anticipated to register the fastest CAGR during the forecast period.

• In healthcare, customization of treatment planning, and simulation of surgical procedures can be done, allowing better patient outcomes.
• They can predict potential complications in patient health, especially risks involving critical surgeries.
• They are also integrated into medical devices and wearable to enable continuous monitoring of patients.
• For instance, the virtual twin technology by Dassault Systemes , allows users to participate in the 3D anatomy of brain and heart project, predicting the surgical outcomes and the way the drugs can affect the human body.
• Thus, the treatment efficiency and accuracy provided by this technology drive the market growth.

By End-User:

Based on end-user, the market is segmented into large enterprises, and small & medium enterprises (SMEs).

Trends in the End-User:

• To ensure seamless communication between international facilities and efficient operations, large enterprises integrate digital twins.
• They are integrated into AI-driven platforms to give SMEs a competitive edge and allow them to perform predictive maintenance.

The large enterprises sector accounted for the largest revenue share in 2023

• To ensure the production efficiency of large-scale operations, these enterprises use digital twins.
• Informed decisions can be made utilizing the insights provided to enhance the resource allocation process.
• A 2022 case study by ABB, highlights the advantages of ABB's Ability™ Expert Optimizer and advanced process integrated to the simulation model which represents Aitik's grinding circuit, enabling the development of an optimal control strategy.
• The AI and IoT integration allow enhanced large-scale monitoring of global operations.
• In conclusion, efficiency and informed decision-making allow large enterprises to be the fastest-growing segment in the market.

The small & medium enterprises (SMEs) sector is anticipated to register the fastest CAGR during the forecast period.

• Enhanced product quality of product, lower production cost, and downtime are achieved using digital twins by the SMEs.
• The infrastructural investments have been significantly reduced due to the introduction of cloud-based virtual twins, further reducing the cost.
• They are also able to participate in Industry 4.0, with enhanced predictive modeling and improved decision-making.
• In 2021, Slingshop Simulations launched a digital twin project for SMEs, making this technology available to organizations of all sizes.
• In conclusion, the shift towards cloud-based technologies thereby reducing the dependence on physical components and reduced cost, is driving the market demand.

Digital Twin Market Regional Analysis:

The regions covered are North America, Europe, Asia Pacific, the Middle East and Africa, and Latin America.

Asia Pacific region was valued at USD 2.93 Billion in 2023. Moreover, it is projected to grow by USD 3.91 in 2024 and reach over USD 33.74 Billion by 2031. Out of this, China accounted for the maximum revenue share of 29.3%.

As per the digital twin market analysis, this growth is due to the rising shift towards industrialization and smart cities. Digital twin technologies are significantly utilized for the management of infrastructure, urban planning, and IoT integration, especially in countries like China, India, and Japan. The government initiatives towards urban development and smart technologies are a few of the contributing factors. These factors contribute to the digital twin market expansion in the region.

• In March 2023, in Jiujiang, Jiangxi province, ZTE and China Mobile launched its first wireless network digital twin application for Extended Reality service. In areas such as parks and squares, the twinning precision reached over 90% according to the test results.

North America is estimated to reach over USD 54.32 Billion by 2031 from a value of USD 4.97 Billion in 2023 and is projected to grow by USD 6.60 Billion in 2024.

This growth is driven by the integration of advanced technologies such as AI and IoT with digital replicas, in various industries in the region, including manufacturing, healthcare, and energy. Other contributing factors include the growing focus on operational efficiency and the prevalence of technology giants like Microsoft Corporation and General Electric (GE).

• In September 2022, the first store digital twin was launched by Lowe's, an American company. It demonstrates a future that allows store associates to interact with all of the store's data, leveraging the NVIDIA Omniverse Enterprise.

The digital twin market analysis shows that the driving factor for Europe's market is the growth in the shift towards Industry 4.0 in the region. The rising demand for smart and sustainable technology in the European Union further accelerates the market growth.

In the Middle East and Africa, the increasing focus on predictive maintenance and asset management is a key driving factor. The move towards operational efficiency in industries like agriculture and manufacturing fuels the digital twin market expansion in the Latin America region.