Brushless DC Motors Market - Size, Share, Industry Trends, and Forecasts (2025-2032)

By Rotor Type:

Based on the rotor type, the market is segmented into inner and outer.

Trends in the Rotor Type:

• Increasing trend of inner rotor motors for offering better heat dissipation and high rotational speed.
• The rising adoption of outer rotor motors is for providing higher rotational inertia, which helps in maintaining consistent speed under varying load.

Inner rotor segment accounted for the largest revenue share in 2024

• The small diameter of the rotor enables a high output density so that the required level of torque can be achieved even in a small installation space.
• Additionally, the low moment of inertia, changes in speed or direction of rotation is implemented in fractions of a second if required.
• For instance, MinebeaMitsumi’s, brushless direct current motors high performance inner rotor series features high quality, highest power density, Ball bearing standard, low moment of Inertia, and superior heat dissipation. These motors are ideal for high speed applications that require energy efficient and compact designs.
• Thus, the advanced features such as low moment of inertia, superior heat dissipation is driving the brushless DC motors market size.

Outer rotor is anticipated to register as the fastest CAGR in forecast period.

• In outer rotor motors, heat dissipation varies with speed but can be improved by adding heat dissipation features.
• Outer rotor motors exhibit a compact structure and reduced inertia, contributing to quicker response times and higher torque density.
• For instance, MinebeaMitsumi’s outer rotor motors are capable of achieving higher torque. The higher inertia produced by external rotor motors makes them ideal for applications that require lower noise and reliable performance at lower speeds. The advanced features that this outer rotor motors include are high power output in cost-effective construction, ball bearing standard, driver electronics available with speed control and positional feedback.
• Thus, as per the analysis, the capability of outer rotor motors to achieve high torque is further driving the brushless DC motors market demand.

By Power:

Based on power, the brushless DC motors market is segmented into less than 750 watts, 750 watts to 2.99 kW, 3 kW-75 kW, above 75 kW

Trends in Power:

• The 750W power range offers greater torque, resulting in quicker acceleration and enhanced hill-climbing capability.
• The power range above 75kW is widely used in oil refineries and HVAC systems.

3 kW-75 kW accounted for the largest revenue share in the year 2024 and fastest CAGR in forecast period.

• 3kW brushless direct current motors has a compact design, water resistant, stainless steel shaft and self-cooling fan.
• High power BLDC motors have a higher torque to weight ratio, which is important for electric vehicles.
• For instance, 3kW brushless direct current motors for the electric vehicle, an air cooling BLDC motors comes with a 48V/60V/72V rated voltage and 10 N.m rated torque. Its higher torque to weight ratio, is important for electric vehicles.
• Thus, as per the analysis, the capability of high power BLDC motors for providing high torque –weight ratio is driving the brushless dc motors market demand.

By Speed:

Based on the speed, the brushless DC motors market is segmented into less than 500 rpm, 501–2,000 rpm, 2,001–10,000 rpm, more than 10,000 rpm

Trends in speed:

• High speed brushless direct current motors are trending due to their high speed, lightweight, and supreme performance features.
• More than 10,000 RPM ultra-high speed motors are used in specialized applications like medical equipment, high-performance machinery, and aerospace components.

Less than 500 rpm accounted for the largest revenue share of 33.46% in the year 2024

• 500 RPM DC Motors offers moderate torque, suitable with highly developing capable robots or robotic platform.
• Moreover, these motors are used in welding machines, water meter, IC Card, grill, oven, Money detector, automatic actuator, cleaning machine, and garbage disposers.
• For instance, Johnson Geared DC Motors with 500 RPM speed, and 12V, offers moderate torque, with high-quality gears, widely used in Money detector, automatic actuator, and coffee machine.
• Thus, as per the brushless DC motors market analysis, the advanced capabilities of this speed range motors is driving the brushless dc motors market.

2,001–10,000 rpm speed is expected to register as the fastest CAGR in forecast period

• The high speed motors are built with advanced insulation and dielectric strength capabilities. With a minimum insulation resistance of 10MΩ at 500V/DC and a dielectric strength of 600V/AC.
• Additionally, brushless direct current motors with the speed of 2,001 – 10,000 rpm are high precision, durability, and energy efficiency, for applications requiring dependable and high-performance motors solutions.
• For instance, Maintex’s new 10000 RPM BLDC Motors, which delivers high-speed performance with precision and stability. Its 10000 RPM no-load speed ensures superior operational efficiency for applications requiring fast and consistent output.
• Thus, the motors with high speed providing precision and stability is driving the brushless dc motors market trends.

By End-users:

Based on the end-user, the brushless DC motors market is segmented into industrial machinery, automotive, healthcare, aerospace, HVAC industry, consumer electronics, and others

Trends in End-users:

• In HVAC system the high efficiency and variable speed capabilities of BLDC motors helps to control the temperature and improve the overall system efficiency.
• In aerospace industry, these BLDC motors provide the necessary torque and speed to the propellers and allow stable and precise flight control.

Consumer electronics accounted for the largest revenue share in the year 2024

• BLDC motors are designed to achieve efficiency greater than 85%, compared to 75% in traditional brushed motors. This efficiency is crucial in battery-powered devices such as smartphones, tablets, and wearable electronics, where battery life extended is a key selling point.
• Additionally, in smart home appliances, such as robotic vacuum cleaners, BLDC motors provide the necessary power for robust operation while maintaining a compact and lightweight design, enhancing user convenience.
• For instance, Toshiba Electronic Devices & Storage Corporation ("Toshiba") has launched two products of 600V small intelligent power device (IPD) for brushless direct current motors drive applications such as air conditioners, air cleaners, and pumps.
• Thus, as per the brushless DC motors market analysis, the increasing integration of BLDC in consumer electronics is driving the brushless DC motors market expansion.

Automotive segment registered the fastest CAGR in forecast period.

• BLDC motors are essential for electric and hybrid vehicles, providing precise speed and torque control to improve the efficiency of power steering, power windows and air conditioning systems.
• BLDC motors also play an important role in electric powertrains, where high efficiency and high torque density improves vehicle’s acceleration and range.
• For instance, Toshiba Electronic Devices & Storage Corporation ("Toshiba") providing engineering samples of a gate driver IC, "TB9084FTG,” for three-phase brushless direct current motors that drive essential on-board functions, including automotive body system applications, electric pumps, and motors generators.
• Thus, the rising adoption if BLDC in automotive sector is driving the brushless DC motors market expansion.